End-to-end manufacturing ERP with Bill of Materials management, MRP planning, quality control workflows, IoT machine monitoring, and real-time production analytics.
The manufacturing plant operated with disconnected systems for production, inventory, and quality - causing 30% waste in materials and frequent production delays.
We implemented a full Odoo 17 Manufacturing ERP with BOM management, MRP planning, quality control workflows, IoT machine monitoring, and real-time production analytics dashboards.
Steel manufacturing ERP on Odoo with IoT machine integration, MRP production planning, quality control, and supplier/logistics management.
Steel order to MRP explosion, raw material procurement, work order execution on the shop floor, quality gates, and customer delivery.
Customer order triggers MRP explosion of Bill of Materials; Odoo auto-raises purchase orders for raw materials.
Work orders scheduled on rolling mills and furnace work centres with capacity constraints and shift plans.
Operators log work order progress via touch-screen terminals; machine OEE recorded against shift targets.
Steel coil/bar quality checked against certifications (mill test reports); passed stock dispatched with COC.
A battle-tested methodology that turns complex challenges into elegant, high-performance solutions.
Comprehensive audit of manufacturing processes, pain points, and system requirements across all departments.
Odoo module selection, custom module design, data migration planning, and integration architecture.
Phased rollout of Manufacturing, Inventory, Quality, and IoT modules with employee training.
Production cutover, parallel run validation, performance optimization, and ongoing support.
Every solution we build comes packed with enterprise-grade features that ensure reliability, performance, and scalability.
Multi-level BOM management with version control and cost rollup calculations.
Material Requirements Planning with automated procurement suggestions.
Inspection workflows with statistical process control and non-conformance tracking.
Real-time machine data collection via IoT sensors for OEE tracking.
Custom dashboards showing throughput, efficiency, downtime, and yield metrics.
Automated reorder points, batch tracking, and multi-warehouse management.
Key architectural decisions, data flow optimizations, and security patterns implemented for enterprise performance.
Odoo supports phantom and kit BoM types for complex steel product assemblies with version control and variant management.
Full upstream/downstream traceability from raw material heat number to finished product lot enables rapid quality recalls.
Scrap entries per work order feed into yield analytics, identifying process bottlenecks and optimising material consumption.
We carefully selected a cutting-edge technology stack to ensure maximum performance, maintainability, and future-proof scalability for this project.
"The Odoo ERP eliminated our production blind spots. We can now track every component from raw material to finished product in real-time."
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