Enterprise

OptimaERP - Industry 4.0

Comprehensive ERP with IoT sensor integration, production scheduling, inventory optimization, and real-time factory floor dashboards.

Industry Manufacturing
Year 2025
Duration 6 Months
Delivered On-Time
Client Verified
OptimaERP - Industry 4.0 - Case Study by Techphin Labs
100%
Data Security
50%
Workflow Automation
360°
Data Visibility
Seamless
ERP Integration
Deep Dive

Understanding The Problem & Our Approach

The Challenge

The Manufacturing enterprise was burdened by fragmented internal tools that hindered cross-departmental collaboration and slowed down operational efficiency.

Legacy Systems Scalability Issues Data Silos

Our Solution

We developed a centralized, highly secure enterprise portal that unified disparate systems, automated workflows, and provided real-time data visibility.

Modern Stack Cloud-Native Future-Proof
System Architecture

Visual Architecture Blueprint

Industry 4.0 ERP platform integrating Odoo modules with IoT sensor telemetry, production scheduling, and real-time factory floor dashboards.

IoT Sensor Network
MQTT + Edge Gateways
IoT Layer
Odoo ERP Core
Manufacturing + Inventory
ERP Core
MRP & Scheduling Engine
Production Planner
Planning Engine
Manufacturing Database
PostgreSQL + TimescaleDB
Data Layer
Factory Floor Dashboard
Real-Time OEE Monitor
Monitoring
Execution Pipeline

End-to-End Technical Workflow

Sales order to production scheduling, material procurement, IoT-monitored manufacturing execution, quality control, and dispatch.

01

Sales Order to MRP

Confirmed sales order triggers MRP run; Odoo calculates material requirements and raises procurement orders.

Input: Sales Order
Output: Procurement Orders
02

Production Scheduling

Work orders auto-scheduled on available work centres using capacity planning with constraint-based optimisation.

Input: Work Order + Capacity
Output: Production Schedule
03

IoT-Monitored Execution

MQTT sensors report machine OEE, temperature, and cycle counts to the dashboard in real time during production.

Input: Sensor Telemetry
Output: Real-Time OEE
04

QC & Dispatch

Quality checks logged in Odoo against spec sheets; passed batches auto-generate delivery orders for dispatch.

Input: QC Pass Event
Output: Delivery Order
How We Work

Our Development Process

A battle-tested methodology that turns complex challenges into elegant, high-performance solutions.

1

Discovery & Research

Deep-dive into business requirements, user personas, market analysis, and technical landscape assessment.

2

Architecture & Design

System architecture blueprints, UI/UX wireframes, interactive prototypes, and design system creation.

3

Agile Development

Iterative sprints with CI/CD pipelines, code reviews, automated testing, and continuous stakeholder feedback.

4

Launch & Optimization

Production deployment, performance monitoring, A/B testing, and post-launch growth optimization.

Built-In Capabilities

Key Features Delivered

Every solution we build comes packed with enterprise-grade features that ensure reliability, performance, and scalability.

Enterprise Security

SOC 2 compliant infrastructure with end-to-end encryption and zero-trust architecture.

Infinite Scalability

Auto-scaling cloud infrastructure designed to handle 10x traffic spikes seamlessly.

Real-Time Sync

WebSocket-powered live updates ensuring data consistency across all touchpoints.

Responsive Design

Pixel-perfect experiences across all devices, from mobile to 4K displays.

Advanced Analytics

Custom dashboards with real-time KPIs, funnel analysis, and predictive insights.

API-First Architecture

RESTful & GraphQL APIs enabling seamless third-party integrations and extensibility.

Engineering Deep Dive

System Design Highlights

Key architectural decisions, data flow optimizations, and security patterns implemented for enterprise performance.

MQTT Telemetry Pipeline

MQTT broker aggregates machine telemetry from 500+ sensors into TimescaleDB hypertables for OEE trend analysis over time.

MRP II Scheduling Engine

Constraint-based MRP II scheduler respects work centre capacity, shift calendars, and machine downtime for realistic production plans.

Real-Time OEE Dashboard

Factory floor TVs display live OEE (Availability × Performance × Quality) per work centre with shift comparison benchmarks.

Technology Stack

Built With Modern Technologies

We carefully selected a cutting-edge technology stack to ensure maximum performance, maintainability, and future-proof scalability for this project.

Odoo
Python
PostgreSQL
IoT Gateway
Cloud Hosting
CI/CD Pipeline
SSL & Security
Performance CDN
Gallery Preview

"The custom enterprise solution has broken down silos across our departments and dramatically accelerated our daily operations."

C
CIO
Manufacturing Division

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